BOM for Line Balancing
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About the Product
This application synchronizes engineering BOM data with actual shop floor performance. It allows planners to simulate different assembly sequences and station assignments based on the specific material requirements of each product variant. By visualizing the work content per station, it identifies bottlenecks and idle times, enabling a perfectly balanced line that maximizes throughput.
Typical challenges
- Unbalanced workloads: Some stations being overwhelmed while others are idle, leading to irregular production flow.
- Manual planning: Using static spreadsheets that don't account for the complexity of varied product BOMs.
- Bottleneck visibility: Difficulty in identifying which specific component or assembly step is causing cumulative delays.
- Long setup times: High effort required to calculate the optimal line balance for new product introductions.
Business impact
- Increased Throughput: Eliminates bottlenecks by distributing work content evenly across all assembly stations.
- Reduced Idle Time: Minimizes unproductive waiting times for operators at under-utilized stations.
- Enhanced Flexibility: Allows for quick reconfiguration of the line when introducing new product variants or changing takt times.
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CONTACT USProduct Specs
Created:
February 1, 2026
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Product features
A digital tool that visualizes the Bill of Materials (BOM) and required work steps alongside station cycle times to ensure a balanced workload across the assembly line.
BOM Visualization
Interactive display of parts and sub-assemblies required for each workstation and variant.
What-If Simulation
What-If Simulation
Dynamic Task Assignment
Capability to drag-and-drop assembly tasks between stations to find the optimal balance in real-time.
Cycle Time Analysis
Comparison of theoretical assembly times with actual, recorded performance data from the shop floor.
Yamazumi Integration
Automated generation of stacked bar charts to visualize work content versus takt time for every station.
Variant-Specific Planning
Automatic adjustment of the line balance based on the current product mix and individual BOM complexity.